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Schaumstofftechnologie

Foam for...

Sealing Foams

An essential part of our industry area consists of our high-quality and specialised sealing foams.

Our foams are customised to the requirements profiles of the different final applications. Controlled pore-size and air permeability, combined with good resilience, enable our customers to perfectly manufacture their product to comply with different requirements in the transport and construction areas. Our product portfolio includes a range of different foam qualities as block product, sheet product or cut to size.

  • Impregnated PU
  • PU
  • EPDM
  • PE
  • PVC
  • Q-Seal
  • Controlled pores / open cell

Ink Roller Foams

Different ester-foams with very fine-cells and a homogenous pore structure. The processer has the best prerequisites for efficiently achieving a perfect “colour image”. The foam qualities are available as block products and cut to size.

Household Product Foams

Household products such as pot cleaners, sponges, brooms and brushes also make use of the unique features of our PUR soft foams. The characteristics are closely coordinated with our customers according to the respective requirements profile; customised equipment is possible. In addition to the offered block, sheet and cut-to-size products, we can also combine different materials into a functional semi-finished product.

Impregnation

Impregnation

Impregnating foams leads to additional function in a foam (e.g. fire protection, conductive properties or corrosion protection). For years, we collected the know-how to improve our foams and to offer best support to our clients where manufacture of their products is concerned.

METZONOR®

METZONOR® Acoustics Foams

This includes our ester- and ether-based polyurethane foams (block foams). They are available in different volume weights, compression hardnesses and colours. Additionally, different customer specifications can be met by special foams (e.g. low emission foams, LoM, compliant with, e.g., Daimler’s requirements).

These METZONOR® foams are available in the following versions:

  • Short blocks
  • Sheet products
  • Rolled products
  • Cut parts (2D & 3D)
  • Punched parts

All versions named above are also available in concealed versions:

 

  • Self-adhesive
  • Textiles
  • Fabric (as cushioning aid)
  • Aluminium
  • PU skin (also sprayed)
  • Foils, heavyweight foils
  • Acoustic covers
  • Oil-water-diesel-repellent covers
Type A B C D E Special features
PUR Ether ●●● ● ● ●● ●● Open-cell PU foam
Classic ●● ●●● ●●● ●●● ●● Foam + 25 µm PU-skin
Micro ●●● ●●● ●● ●●● ●● Foam + 25 µm micro-porous PU-skin
Prevent ●●● ● ● ● ●●● Open-cell soft foam

 

 

A: Sound absorption features

B: Cleaning

C: Protection from liquids

D: Deformation and durability

E: Fire-protection

REBOND

REBOND

The rebond area recycles scraps from the different company areas. This results in completely new products to be used in the automotive, construction and shoe industry areas.

Exact adjustment of the production parameters once more enables production of technically sophisticated rebond solutions. One of its main uses is found in the shoe industry (inlay soles).

METZOPOR® – Flockenverbundschaum

  • Volume weights 35 – 400 Kg/m³
  • With and without soot (for conductivity)
  • Also melamine foam-based possible
  • Block dimensions 2,040 x 1,040 or 2,280 x 1,550 mm
  • Fire-protected according to FMVSS 302
  • Thermoplastic
  • Different colours
  • Supply forms:
    Sheet products as of 3mm
    Punched parts
    shaped cuts

All versions named above are also available in concealed versions:

  • Self-adhesive
  • Textiles
  • Fabric (as cushioning aid)
  • Aluminium
  • PU skin (also sprayed)
  • Foils, heavyweight foils
  • Acoustic covers
  • Oil-water-diesel-repellent covers

DryTec – A Good Feeling…

DryTec is a PUR-based functional composite foam developed especially for use inside shoes.

Its perfect climate function and its excellent permanent usage characteristics are decisive for continuous wearing comfort.

The communicative DryTec foam matrix cells lead to permanent climate control. When walking, the DryTec sole’s air circulation is increased through the pumping effect.

Refreshing at every step. At the same time, comfort and hygiene inside the shoe are improved.

DryTec: the perfect materials for inlay soles

 

DryTec INSOLE

DryTec classic
anti-microbe equipment

DryTec comfort
anti-microbe equipment, activated carbon absorber

DryTec shape
anti-microbe equipment, activated carbon absorber, thermoplastic

 

DryTec SAFE

DryTec comfort S
electrically conductive, anti-microbe equipment, activated carbon absorber

DryTec shape S
electrically conductive, anti-microbe equipment, activated carbon absorber, thermoplastic

DryTec premium S
electrically conductive, anti-microbe equipment, activated carbon absorber, thermoplastic, increased shock absorption

 

DryTec INSERT

DryTec soft
DryTec hard

Optimised for shock absorption in the outsole area, optionally with additional surface processing. The smart way of saving expensive outsole materials.

 

Die Vorteile

 

  • Climate function from high air permeability
  • Comfortable to wear due to high vapour permeability
  • High water absorption potential combined with fast and complete moisture removal
  • Anti-microbe equipment
  • Activated carbon for effective odour retention
  • Perfect shock-absorption to protect joints
  • Excellent permanent elasticity throughout the shoe’s lifetime
  • High form stability
  • Variable design according to your requirements
  • Electrically conductive (DryTec SAFE)
  • Can be combined with textile surfaces
  • Can be equipped with different functional surfaces

TÜV CERT
QS-9000 / VDA 6.1
DIN EN ISO 9001