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Soft Foam Parts (Rubex-S)
Metzeler Schaum GmbH manufacture a great number of polyurethane soft foam formed parts for the automotive industry’s many different areas of application.
- Volume weight and hardness can be adjusted according to client specifications
- Series 60 volume weight – 180 Kg/m³
- Parts dimensions up to 2,000 x 2,000 mm
- Fire-resistant according to FMVSS 302
Areas of Application:
- Acoustic components (front walls, enclosures …)
- Insulation (sound, liquids, dust …)
- Heat insulation
- Gap cover
- Seat cushions, head-rests…
- …
The following materials can be foam-backed:
- Textiles
- Foils (PU, PVC …)
The following materials can be foam-covered:
- Wire frames
- Wooden inserts
- Attachment elements (retainers, Velcro, etc.)
Hard foam formed parts
Metzeler Schaum GmbH manufacture a great number of polyurethane hard foam formed parts for the automotive industry’s many different areas of application.
- Volume weight and hardness can be adjusted according to client specifications
- Series 150 volume weight – 400 Kg/m³
- Fibre-reinforcement possible
- Parts dimensions up to 2,200 x 2,000 mm
- Fire-resistant according to FMVSS 302
Areas of Application:
- Self-retaining components
- Heat insulation
- Seat adapters, modules
- …
The following materials can be foam-covered:
- Metal inserts
- Plastics parts
- Attachment elements (retainers, hinges, Velcro, bolts, etc.)
Advantages:
- Can be used to replace EPP, PP and injection moulding parts.
- High flexibility for small to medium batches.
- Very complex geometries are possible at quite adequate tool requirements.
-> Additional functions can be integrated by the respective forms.
Cover Parts
Metzeler Schaum GmbH deliver a great number of cover parts (separate, as assembly and as a complete module) for the utility vehicle, bus and automotive industries’ many different applications. The cover parts are manufactured by using a special foil backed with polyurethane hard foam.
- Volume weight and hardness can be adjusted according to client specifications
- Series 150 volume weight – 400 Kg/m³
- Fibre-reinforcement possible
- Parts dimensions up to 2,200 x 2,000 mm
- Fire-resistant according to FMVSS 302
Areas of Application:
- Cover parts (cockpit, columns, wheel arch covers …)
- Covers (claps, columns …)
The following materials can be foam-backed:
- Leather (pre-formed)
- Carpet / Dilour
- PVC synthetic leather (with grain)
- ABS-foil (with grain, pre-formed)
- PVC Foam foil
- PU Foam foil
- Textiles
The following materials can also be foam-covered:
- Metal inserts
- Plastics parts
- Braided fabrics
- Attachment elements (retainers, hinges, Velcro, bolts, etc.)
Advantages:
- Can be used to replace EPP, PP and injection moulding parts.
- High flexibility for small to medium batches.
- Very complex geometries are possible at quite adequate tool requirements.
-> Additional functions can be integrated by the respective forms.
Composite flock formed parts – Rebond METZOPOR®
Our METZOPOR® product range consists of select, unused layered polyurethane foam manufactured by us. Rebond formed parts complement conventional polyurethane formed foam parts due to their additional acoustic function.
- Volume weight 80 – 200 Kg/m³
- Parts dimensions up to 1,000 x 1,000 mm
- Fire-resistant according to FMVSS302, TL 1010 etc.
- Different densities within one component are possible
Specialties:
- Foams complying with Daimler DBL 5456.05
- PU coating can be applied
- Acoustic effect
